Section
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ST Journal of Research
MEMS

Vol. 3, No. 1, August 2006 - Introduction
 
MEMS applications

MEMS: The secret revolution

Today the Semiconductor Industry has reached the astonishing value of $250 B. And even more surprisingly, it all started from a simple silicon transistor, which replaced mature and reliable vacuum tubes thanks to its semiconductor properties. Lithography has been the driving force of this industry according to Moore's Law.

But in the same decades and in the same manufacturing plants a few pioneers have been exploiting other physical properties of silicon without following the path of submicron technologies and 12” wafer fabs. And all those explorers, outside of the mainstream technology development roadmap highlighted and supported by the Semiconductor Industry Association, have faced many theoretical and practical challenges to bring their ideas to the market.

Only innovative and persistant companies with brave teams accustomed to daring and challenging themselves, and with a clear vision that beyond Moore there is another business world worth exploring, have been successful. STMicroelectronics has been among the few successful semiconductor companies that invested in MEMS: millimeter-sized systems where not only electrons are moving, but also fluids, cantilevers and membranes.

Micromachined sensors that detect acceleration, angular rate and pressure are widely utilized in the automotive and medical market. But only recently the development of small, low-power, reliable and inexpensive micromachined sensors enabled their penetration into the consumer market, as explained in the first paper of this issue. The recent announcement of Nintendo about their innovative Wii game controller, that uses an STMicroelectronics 3-axis accelerometer to bring players into action, is a clear demonstration that MEMS are not considered as prohibitively expensive components anymore. Moreover the product is highly reliable, since the structural material used to manufacture the accelerometer itself has excellent mechanical properties as shown in the second and third paper of this collection. This characterization work has been carried out in close cooperation with Politecnico of Milano, CNR and Lancaster University.

Micromachining technologies allow to realize not only sensors, but also actuators. The fourth paper of this issue describes a micromachining process suitable for the manufacturing of an electrostatic actuator. The proper modeling of this actuator has been possible thanks to the joint activity with Università di Pisa. The fifth paper describes a numerical method that is fast and accurate enough to allow the design of an electrostatic actuator used as an optical switch or as a component of a Coriolis based gyroscope.

A vibrational gyroscope (paper #6) is a complex microsystem that needs to be actuated in order to detect the angular rate. It is much more complex than an accelerometer and thus the design of a stable control loop is key for its performance. Università di Trento contributed to the development of the proper servo-control loop, while Università di Pavia helped to set up the optical measurements (paper #7) that characterize the first prototypes.

Despite all the efforts in design and manufacturing, some micromachined products designed for applications in the telecommunication market, have not yet replaced existing technologies. In particular, the well-known RF switch, well described in the last two articles of this issue, has not entered the market.

But this is the game of research and development: It is impossible to be 100% successful. However, it is important to learn the lesson. We just need to learn fast, since “Nimble thought can jump both sea and land” [W. Shakespeare].

Benedetto Vigna
Guest Editor